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Machine Vision Solution

Detection

And Counting

IIS Automation Company has developed an innovative solution that integrates detection and counting into a single, streamlined process.

This advanced system is designed to inspect and count workpieces with high precision, whether stationary or moving, such as those transported on a conveyor belt.

By combining these two essential functions into one process, the system significantly enhances production efficiency, minimizes the need for separate equipment, and reduces
manual intervention, making it an ideal
solution for modern manufacturing
environments.

The detection function is powered by high- resolution cameras and sophisticated sensors that analyze workpieces for critical attributes,


such as shape, size, alignment, and surface conditions. The system can identify defective workpieces or deviations from predefined
quality standards, ensuring that only items meeting the required specifications proceed further along the production line.


Simultaneously, the counting function records the exact number of workpieces in real-time, with exceptional accuracy. This dual
functionality eliminates potential human errors and improves the reliability of production metrics.

 

This solution is particularly effective in dynamic manufacturing settings where
workpieces are in constant motion.

As workpieces travel along a conveyor belt, the
system performs continuous detection and
counting without disrupting the production
flow. Its adaptability allows it to handle a wide
variety of workpiece shapes, sizes, and
materials, making it versatile for use in
industries such as automotive, aerospace,
electronics, and pharmaceuticals. Furthermore,
the system can operate efficiently under
challenging conditions, such as varying
lighting or fast production speeds, ensuring
consistent performance and reliability.

Integrating this solution into a production line
offers manufacturers several advantages. By
combining detection and counting in a single
system, it reduces bottlenecks, enhances
quality control, and optimizes resource
allocation. The real-time data generated by
the system provides actionable insights for
process improvement, inventory management,
and production planning. Additionally, with
the incorporation of advanced technologies
such as artificial intelligence (AI) and machine
learning, IIS Automation’s solution can predict
trends, detect anomalies, and continually
improve its accuracy, helping manufacturers
achieve superior efficiency and
competitiveness in today’s fast-paced
industrial landscape.

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